Danfoss 102 Instructions d'exploitation

MAKING MODERN LIVING POSSIBLEOperating InstructionsVLT® HVAC Drive FC 1021.1-90 kWwww.danfoss.com/drives

3.1.3 Product Overview1234567891011121314815161718130BB492.10Illustration 3.2 Exploded View Enclosure Type A, IP201Local control panel (LCP) 10 Motor

12345678910111213161718191415FAN MOUNTINGQDF-30DC-DC+Remove jumper to activate Safe StopMax. 24 Volt !12131819 27 29 323320616839425053 5406 05 0403 0

3.2 Installation EnvironmentsNOTICEIn environments with airborne liquids, particles, orcorrosive gases, ensure that the IP/Type rating of theequipmen

4 Electrical Installation4.1 Safety InstructionsSee 2 Safety for general safety instructions.WARNINGINDUCED VOLTAGE!Induced voltage from output motor

4.4 Wiring Schematic130BD552.103-phasepowerinputDC busSwitch ModePower SupplyMotorAnalog OutputInterfacerelay1relay2ON=TerminatedOFF=OpenBrakeresisto

130BD529.1012345678PEUVW9L1L2L3PE10Illustration 4.2 EMC-correct Electrical Connection1PLC 6 Shielded cable2 Frequency converter 7 Motor, 3-phase and P

4.5 Access•Remove cover with a screw driver (SeeIllustration 4.3) or by loosening attaching screws(See Illustration 4.4).130BT248.10Illustration 4.3

130BD531.10UVW969798Illustration 4.5 Motor ConnectionIllustration 4.6, Illustration 4.7 and Illustration 4.8 representmains input, motor, and groundin

3. Ground the cable in accordance with groundinginstructions provided in 4.3 Grounding.4. When supplied from an isolated mains source (ITmains or floa

Terminal descriptionTerminal ParameterDefaultSetting DescriptionDigital Inputs/Outputs12, 13 - +24 V DC 24 V DC supply voltage.Maximum outputcurrent i

2. Insert the bared control wire into the contact.3. Remove the screw driver to fasten the controlwire into the contact.4. Ensure the contact is firml

4.8.6 RS-485 Serial CommunicationUp to 32 nodes can be connected as a bus, or via dropcables from a common trunk line to 1 network segment.Repeaters c

4.9 Installation Check ListBefore completing installation of the unit, inspect the entire installation as detailed in Table 4.5. Check and mark the i

5 Commissioning5.1 Safety InstructionsSee 2 Safety for general safety instructions.WARNINGHIGH VOLTAGE!Frequency converters contain high voltage when

5.3.2 LCP LayoutThe LCP is divided into 4 functional groups (seeIllustration 5.1).A. Display areaB. Display menu keysC. Navigation keys and indicator

D. Operation Keys and ResetOperation keys are located at the bottom of the LCP. Key Function18Hand OnStarts the frequency converter in localcontrol.•A

Recommended Initialisation Procedure, via14-22 Operation Mode1. Press [Main Menu] twice to access parameters.2.Scroll to 14-22 Operation Mode and pres

7. Use the navigation keys to scroll to0-01 Language.8. Select language and press [OK].9. If a jumper wire is in place between controlterminals 12 and

Start the motor at nominal speed. If the application doesnot run well, check the VVCplus PM settings. Recommen-dations in different applications can b

5.5 Checking Motor RotationWARNINGMOTOR START!Ensure that the motor, system, and any attachedequipment are ready for start. It is the responsibility

Contents1 Introduction31.1 Purpose of the Manual31.2 Additional Resources31.3 Document and Software Version31.4 Intended Use31.5 Block Diagram of the

6 Application Set-up ExamplesThe examples in this section are intended as a quickreference for common applications.•Parameter settings are the regiona

ParametersFC+24 V+24 VD IND IND INCOMD IND IND IND IN +10 VA IN A IN COMA OUTCOM12131819202729323337505354554239130BB804.10Function Setting5-10 Termi

ParametersFC+24 V+24 VD IND IND INCOMD IND IND IND IN +10 VA IN A IN COMA OUTCOM12131819202729323337505354554239130BB803.10Function Setting 5-10 Te

6.1.4 RS-485 ParametersFC+24 V+24 VD IND IND INCOMD IND IND IND IN +10 VA IN A IN COMA OUTCOMR1R212131819202729323337505354554239010203040506-616869RS

7 Diagnostics and TroubleshootingThis chapter describes the status messages, warnings andalarms and basic troubleshooting.7.1 Status MessagesWhen the

DC StopThe motor is held with a DC current (2-01 DCBrake Current) for a specified time (2-02 DCBraking Time).•DC Brake is activated in 2-03 DC Brake C

Sleep Mode The energy-saving function is enabled. Thismeans that at present the motor has stopped,but it will restart automatically when required.Spee

Warning LED Alarm LEDWarning On OffAlarm Off On (Flashing)Trip-Lock On On (Flashing)Table 7.5 Status Indicator Lights Explanations7.3 List of Warnin

WARNING/ALARM 10, Motor overload temperatureAccording to the electronic thermal protection (ETR), themotor is too hot. Select whether the frequency co

WARNING/ALARM 17, Control word timeoutThere is no communication to the frequency converter.The warning is only active when 8-04 Control Word TimeoutFu

5.3 Local Control Panel Operation215.4 Basic Programming245.4.1 Commissioning with SmartStart 245.4.2 Commissioning via [Main Menu] 245.4.3 Asynchrono

ALARM 33, Inrush faultToo many power-ups have occurred within a short timeperiod. Let the unit cool to operating temperature.WARNING/ALARM 34, Fieldbu

WARNING 48, 1.8 V supply lowThe 1.8 V DC supply used on the control card is outside ofallowable limits. The power supply is measured on thecontrol car

ALARM 93, Dry pumpA no-flow condition in the system with the frequencyconverter operating at high speed may indicate a drypump. 22-26 Dry Pump Functio

7.4 TroubleshootingSymptom Possible cause Test SolutionDisplaydark/NofunctionMissing input powerSee Table 4.5Check the input power source.Missing or

Symptom Possible cause Test SolutionMotor speedunstablePossible incorrect parametersettingsCheck the settings of all motor parameters,including all mo

8 Specifications8.1 Electrical Data8.1.1 Mains Supply 3x200-240 V ACType Designation P1K1 P1K5 P2K2 P3K0 P3K7Typical Shaft Output [kW] 1.1 1.5 2.2 3.

Type Designation P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45KTypical Shaft Output [kW] 5.5 7.5 11 15 18.5 22 30 37 45Typical Shaft Output [HP] at 208

8.1.2 Mains Supply 3x380-480 V ACType Designation P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5Typical Shaft Output [kW] 1.1 1.5 2.2 3.0 4.0 5.5 7.5Typical Shaft

Type Designation P11K P15K P18K P22K P30K P37K P45K P55K P75K P90KTypical Shaft Output [kW] 11 15 18.5 22 30 37 45 55 75 90Typical Shaft Output [HP] a

8.1.3 Mains Supply 3x525-600 V ACType Designation P1K1 P1K5 P2K2 P3K0 P3K7 P4K0 P5K5 P7K5Typical Shaft Output [kW] 1.1 1.5 2.2 3.0 3.7 4.0 5.5 7.5IP20

1 Introduction1.1 Purpose of the ManualThese operating instructions provide information for safeinstallation and commissioning of the frequency conve

Type Designation P11K1 P15K P18K P22K P30K P37K P45K P55K P75K P90KTypical Shaft Output [kW] 11 15 18.5 22 30 37 45 55 75 90IP20/Chassis B3 B3 B3 B4 B

8.1.4 Mains Supply 3x525-690 V ACType Designation P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5Typical Shaft Output [kW] 1.1 1.5 2.2 3.0 4.0 5.5 7.5Enclosure IP2

Type Designation P37K P45K P55K P75K P90KHigh/Normal Load NO NO NO NO NOTypical Shaft Output at 550 V [kW] 30 37 45 55 75Typical Shaft Output at 690 V

8.2 Mains SupplyMains supplySupply Terminals L1, L2, L3Supply voltage 200-240 V ±10%Supply voltage 380-480 V/525-600 V ±10%Supply voltage 525-690 V ±

Ambient temperature3)Max. 50 °C (24-hour average maximum 45 °C)Minimum ambient temperature during full-scale operation 0 °CMinimum ambient temperature

2) Except Safe Torque Off input Terminal 37.3) See for further information about terminal 37 and Safe Torque Off.4) When using a contactor with a DC c

Max. load GND - analog output 500 ΩAccuracy on analog output Max. error: 0.5% of full scaleResolution on analog output 12 bitThe analog output is galv

Control card, 10 V DC outputTerminal number 50Output voltage 10.5 V ±0.5 VMax. load 15 mAThe 10 V DC supply is galvanically isolated from the supply v

8.8 Fuse SpecificationsIt is recommended to use fuses and/or circuit breakers on the supply side as protection in case of component break-downinside

380-480 VEnclosuretypePower [kW] Recommendedfuse sizeRecommendedMax. fuse sizeRecommended circuitbreaker (Moeller)Max. trip level [A]A2 1.1-4.0 gG-10

1.5 Block Diagram of the FrequencyConverterIllustration 1.1 is a block diagram of the frequencyconverter's internal components. See Table 1.2 fo

525-690 VEnclosuretypePower [kW] Recommendedfuse sizeRecommendedMax. fuse sizeRecommended circuitbreaker (Moeller)Max. trip level [A]A3 1.11.52.2345.5

Recommended max. fusePower[kW]SIBAType RK1Littel fuseType RK1Ferraz-ShawmutType CCFerraz-ShawmutType RK13)BussmannType JFHR22)Littel fuseJFHR2Ferraz-S

Recommended max. fusePower[kW]SIBAType RK1Littel fuseType RK1Ferraz-ShawmutType CCFerraz-ShawmutType RK1BussmannJFHR2Ferraz-ShawmutJFerraz-ShawmutJFHR

3x525-690 VRecommended max. fusePower[kW]BussmannType RK1BussmannType JBussmannType TBussmannType CCBussmannType CCBussmannType CC[kW]1.1 KTS-R-5 JKS-

8.9 Power Ratings, Weight and DimensionsEnclosure Type A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4RatedPower[kW]200-240V 1.1-2.2 3.0-3.7 1.1-2.2 1.1-3.7 5.5-

9 Appendix9.1 Symbols and AbbreviationsAC Alternating CurrentAEO Automatic Energy OptimizationAWG American Wire GaugeAMA Automatic Motor Adaptation°C

0-** Operation / Display0-0* Basic Settings0-01 Language0-02 Motor Speed Unit0-03 Regional Settings0-04 Operating State at Power-up0-05 Local Mode Uni

6-63 Terminal X30/8 Output Bus Control6-64 Terminal X30/8 Output Timeout Preset8-** Comm. and Options8-0* General Settings8-01 Control Site8-02 Contro

16-22 Torque [%]16-26 Power Filtered [kW]16-27 Power Filtered [hp]16-3* Drive Status16-30 DC Link Voltage16-32 Brake Energy /s16-33 Brake Energy /2 mi

24-9* Multi-Motor Funct.24-90 Missing Motor Function24-91 Missing Motor Coefficient 124-92 Missing Motor Coefficient 224-93 Missing Motor Coefficient

2 Safety2.1 Safety SymbolsThe following symbols are used in this document.WARNINGIndicates a potentially hazardous situation which couldresult in dea

IndexAAbbreviations... 63ACInput...

InstallationInstallation... 17, 20Environments...

Sleep Mode... 34Speed Reference...

IndexVLT® HVAC Drive Operating InstructionsMG11AJ02 - Rev. 2013-07-31 71

www.danfoss.com/drivesDanfoss Power Electronics A/S Ulsnaes 16300 GraastenDenmarkwww.danfoss.com *MG11AJ02*130R0083 MG11AJ02 Rev. 2013-07-31

WARNINGEQUIPMENT HAZARD!Rotating shafts and electrical equipment can behazardous. All electrical work must conform to nationaland local electrical cod

3 Mechanical Installation3.1 Unpacking3.1.1 Items Supplied•Check the packaging and the frequency convertervisually for damage caused by inappropriate